badland zxr 12000 winch parts badland zxr 12000 winch parts

Fingers may be caught and get pulled into fairlead or drum. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. People with pacemakers should consult their physician(s) before use. If you are looking at how to wire a badland ZXR 9000 winch? Indicates a hazardous situation which, if not avoided, could result in death or serious injury. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Have the winch serviced by a qualified repair person using only identical replacement parts. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Attach the black Battery Cable directly to the negative terminal of the battery. The wire rope must be properly coiled under tension to be able to support a load without damage. However, that is not the case with this unit. IMPORTANT INFORMATION Oversized item: cannot be shipped to Alaska or Hawaii. This does not influence the price or reviews. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Please read our detailed review of Badland 2500 lb Winch for ATV/UTV Recovery, Badland 2500 Winch Installation & Instructions Manual: Download. Winch Cover: 5. Otherwise, wire rope may bind during operation. First of all, check the winch for any breakage or uncovered wires. Move the Clutch Handle to the Engaged position. The mounting plate must be rated to at least the Winch's capacity. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . Do not route electrical cables near sharp edges or parts that will move or become hot. I cant find a model number, but there is an Item Number #68145 on the label. Uncoil the wire rope, except for 5 full wraps. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. It may indeed overheat if used for a long time without giving any rest to the mechanical parts inside. Winch Motor: 2. Drill holes appropriate for the hardware at the marked locations. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Do not step over wire rope. Attach the circuit breaker to the battery's positive side and then route the red wire from the circuit breaker to the solenoid box. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Let's see what makes it such a great product. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! It locks the wire in its place. A simple plug and play-action provide ease of winching in and out with a push of a button. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. The operator and assistants must carefully plan usage to prevent accidents. Connect red wire to positive battery terminal and black wire to negative battery terminal. Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. Note: Specifications are approximate and subject to change. Fairlead: 2. We think youll enjoy these customer-made YouTube videos about our products. This wire rope is kinked. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. If unreadable or missing, contact Harbor Freight Tools for a replacement. Remove old Wire Rope and attach new assembly. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. No warranty. Test Electric Winch for proper operation. Read all instructions. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Is the problem in the relay or in the motor. Electrical electrical wiring is a potentially hazardous task if carried out improperly. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. You can increase the rope length and get more spools on your drum with its thin size. The two black wires are on the far right and far left of the red wires. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. Waterproof body preserves the internal components of this machine Satin black powder-coated finish, stainless steel fasteners, improved winch sealing, and larger winch drum elevate the item's durability Cable and/or synthetic rope pull back into the drum quickly Various mounting options available for you to use To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. It's simple: Do not use thinner/longer cables or link multiple cables together. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. The average winch that can bear this much load costs around $300 to $500. Please familiarize yourself with the operation of your winch before using it. Wired Remote: 5. Is there a replacement spool drum? Don't get scammed by websites pretending to be Harbor Freight. No hardware to mount or connect the electrical components. Handlebar switch would be helpful in case of failure with wireless remote control. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. Handlebar switch is convenient to control the winch with just a thumb operation. The wireless remote controller box will act as a receiver for the wireless remote. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. When using a wired remote control, switch off the wireless receiver switch. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Cable: 7. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. If any of the steps are unclear or if you need any visual help, check out the following video: The discussion above leads to the point that the Badland ZXR 12000 Lbs is a product manufactured to offer great durability and strength to the user. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. Keep clear of wire rope, hook, and load while winching. This illustration shows a kink about to form. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. For using wireless remote, attach the remote controller switch to the solenoid. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. A double line system should be used whenever possible. I cant find anyone that has them, can anyone help, thanks. Do not use the winch if the wire rope is frayed, kinked or damaged. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. These pieces (as long as they're not sewn in) can easily be repaired on your end. Have a bad land 2000lb winch that retracts the cable but wont let the cable out. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Attach the Pendant Controller to the Socket on the Solenoid Assembly, see Figure K. Operate the Pendant controls briefly to ensure they work properly, see Figure L. If operation is reversed, the power cables may be connected backwards. We recommend giving the device some rest in between and letting it cool off. Its a Badlands 3500. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. Put the vehicle's transmission in Neutral. Just have to look up or call customer service. It has a powder coated finish in a semi-gloss black color. Click the green button to print the entire article.To print the original version of the document - click the blue one. You may wish to keep the engine running while using this winch, to continually recharge the battery. Frequency (hz)315 Mhz. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. I've searched and cannot find any source for replacement parts . If you are going to go cheap and Chinese consider running a Smittybilt winch. Use supplied power cords and wire rope listed in manual only. tension before use. We are in the process of making one similar for Badland winch 12000 parts as well. All connections must be tight and clean. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. This can cause damage to the object being pulled, and kink or fray the wire rope. If any mechanical failure occurs, you can rely on the safety protocols incorporated in this machine. Nothing there nor Ebay. Here are a few that are very helpful. Do not lift items vertically or use for aircraft purposes. Recoil the wire rope back into the winch under at least 500 lb. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. The same thing happened to my replacement winch. Do not use damaged equipment. Do not use the winch even if minor damage appears. Benefits for Using Badland Winches Variety of Winches The battery may be drained if you use the winch while the engine is not running. Do not operate the winch at extreme angles. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Thanks. I bought a 12000 zxr last year but never opened it until yesterday. In this section, we have answered some important questions that might help you understand the product better. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. Loose or corroded battery cable connections. One such feature is that it can pull or tow for a very long time without getting hot and burning out. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Attach the black cable from the negative terminal of the battery to the winch. I understand the alligator, are you looking for a controller box or a controller box? Thank You 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Electrical winches can perform at their maximum potential for a limited amount of time. If you are looking at how to wire a badland 2500 pound winch? 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. Any help would be appreciated. The Badland universal winch . This makes it ideal for outdoor use, especially in humid and rainy climates. Any holes made in any part of the vehicle or hardware must be fitted with rubber grommets to prevent the wires fraying. Badland does not have a very wide variety of products as Warn or Smittybilt. See Figure G. Attachment point must be centered in loop of hook and the hook's safety clasp must be fully closed. The drum or spindle broke on the side closest to the motor. Insulate all exposed wiring and terminals after installation. Therefore, winch has an exceptional load limit of 12000 pounds. This enables better control of the winch in unexpected situations. Here are some of the top eye-catching pros of this product. It is permanently damaged and must not be used. Install the winch using hardware specified on the specification chart. This is the safety alert symbol. Press the ON/OFF button for 3 seconds to activate the wireless remote. The Badland winch was made to sport high-quality features - as you can see from the list below: Automatic load holding brake type Aircraft-grade steel cable 6 HP Series Wound motor Three-stage planetary gear system Cable tensioner 12 ft. handheld remote control 65 ft. cable It supports up to 12,000 lbs Designed for off-road vehicles And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. It is highly durable and reliable. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Can anyone help, thanks. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Here Is An Instructional Video On How Top Wire Up A 12,000 Lb Zxr Badland. Do not disengage clutch under load. Hello, One side of the spooler broke ,all the way around the center and dislodged. Press the remote ON switch until the blue light blinks. Keep clear. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Procedures not specifically explained in this manual must be performed only by a qualified technician. I wanted to be able to recommend good equipment that's SAFE and also provide resources for how its used. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. I am looking for a factory mounting plate for a badlands zxr 5000 winch, i dont know if mine didnt come with one or I lost it, it sat for 6 months before i tried the winch and i dont know where they are made to find a manufacture to buy one from, any help would be grateful. The blue indicator light in the remote indicates the remote is ready to use. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: Any uncovered wires may be the cause of a short circuit. Keeping a constant focus is more critical. Do not wear loose clothing or jewelry, as they can be caught in moving parts. Although this winch offers excellent power, its speed is a bit disappointing. Keeping a constant focus is more critical. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Its extreme weather tolerance also helps this product to be reliable on wet terrains. How to Install a Badland ZXR 12000 Lb. hj60 pictures/PDF maintenance manuals storage: HF has parts. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. The device will work as long the battery is supplying electricity even when the engine is off. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. Do not use a dirty or corroded battery. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. TO PREVENT SERIOUS INJURY FROM LEAKING BATTERY ACID:Do not use a dirty, corroded or leaking battery. Attach the red Battery Cable to the Circuit Breaker. Thanks for your help. It can heat up after excessive use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. Verify that the installation surface has no hidden components or structural pieces that will be damaged before drilling. Keep wire rope straight to avoid kinking the wire rope. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. The ZXR 12000 Lb winch is IP66-rated waterproof. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. Check for voltage at armature port with Switch pressed. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Wear heavy-duty, cut- and abrasion-resistant leather gloves. There are two black wires and two red wires that come out of the winch. Connect the black ground battery cable directly to the batterys negative terminal. Save This Manual Move Clutch Handle to the Released position. Winching with a vehicle s transmission in gear or park may damage the transmission. Iam wiring to a battery in bed of truck.Do I need to use red wire to ignition. Your email address will not be published. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. It is perfect for the Badland 2500 lb winch. Badland 18000 Winch Installation & Instructions Manual: Download. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Anything below IP67 is prone to damage from rain and submerge. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. It is tough and looks like it can last a very long time. The listed breaking point is 4600 lbs. Note: Check compatibility with your vehicle before purchasing. Secure load after moving. Obey all safety messages that follow this symbol to avoid possible injury or death. Do not try to guide wire rope. One ought to never attempt operating on electrical wiring without knowing the below tips and tricks followed simply by even the many experienced electrician. I would like to get this other one working and install it on my trailer . Your email address will not be published. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. Attach the circuit breaker from the solenoid to the positive terminal on the battery with the red cable. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. The first item on our list is a synthetic rope from Mile Marker. What is the Badland ZXR 12000 Lb Winch Best For? Next, mount the unit at the bumper of your vehicle. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Always wearheavy-duty leather gloveswhen handling the winch. For California consumers: more information about our privacy practices. The red wire is connected from the solenoid box to the battery positive side. An installation manual is also part of the package. 3. Winch motor will be hot during and after use. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I am looking for a replacement box that the controls are in that mounts on top of my Badland 12000 zxr wench. As a result, it's safe. Ventilate area well before and while working on battery.